Electronic Wire tensioner up to 3.0mm -TH3

The Erasan range of heavy duty coil winding machines have many options and accessories to suit the application to be wound. Many factors influence the choice of tensioner, from wire size to supply spool diameter etc. Shown below is the standard tensioner for up to 3mm round wire
Specification
    Wire range :
    0.5 to 3.0 mm
    Maximum spool diameter :
    500 mm
    Maximum spool height :
    650 mm
    Braking method :
    electromagnetic
    Max Torque :
    12 Nm
    Brake hub diameter :
    137mm
    Max line Tension :
    18Kg
    Max /Min working speed :
    40-2000Rpm
    Max working Temp :
    70º C
    Dimensions :
    670 * 540 * 1775 mm
    Supply Voltage :
    240V single phase
    Max power consumption :
    25 Watt
    Net weight :
    95 kg
Description
The TH3 is a floor standing vertical payoff style heavy duty wire tensioner.
Suitable for wires 0.5 to 3mm in diameter.

For maximum stability, provision has been made to enable this unit to be bolted to the floor. The wire is perfectly guided as it leaves the supply spool, through clips with soft felt pads and a set of adjustable pulleys. This provides the desired pre-tension according to the thickness of the wire and without damage to the insulation.

The brake pulley is controlled electronically, the particle powder magnet brake has a very linear relation ship between torque (friction applied) and current supply to the device. This provides a highly repeatable and consistent setting, adjustable by digital potentiometer with display (stand alone) or integrated digitally into the main winding machine software.

Heavy wire tensioner TH3 Front ELECTRIC Heavy wire tensioner TH3Click for larger image

Contact your local representative for further information
Download the product datasheet here english datasheet for the heavy duty coil wire tenisonereSee Machine videos here Demonstration of 1, 3 & 5 mm wire
Gallery Heavy Duty Coil winding machine round wire tensionerHeavy Duty Coil winding machine round wire tensioner
Heavy Duty Coil winding machine round wire tensionerHeavy Duty Coil winding machine round wire tensionerHeavy Duty Coil winding machine round wire tensioner

Custom solutions

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Heavy Duty Coil winding machine round wire tensionerHeavy Duty Coil winding machine round wire tensioner
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There are 3 different versions of the tensioner TH3.
Suited to integrate with your machine
In the TH3-S (Standalone) version, the tensioner is independent of the winding machine, and includes a small control box for regulation of the tension which is set by adjusting a potentiometer - with display readout & tension release switch, which allows the wire to run freely allowing the operator to turn off tension at start of winding wire termination.
The TH3-SS (Standalone Simple) version - This version is available without the support stand and ideal to mount onto your machine traverse, with the control box on a flying lead
TH3-I (integrated) full version, the tensioners are integrated with the machine and its controller. The tension is controlled from the machine’s operating software, setting the desired tension independently for each winding and stored with that program / coil setup.